Product Description

Factory custom cardan shafts high precision WSP small cross shaft universal coupling

Description:
Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.

Features:
1. It is suitable for transmission coupling space on the same plane of 2 axis angle beta β≤45°, the nominal torque transmission 11.2-1120N. 
2. The WSD type is a single cross universal coupling, and the WS type is a double cross universal coupling, the WSS type is a telescopic universal coupling.
3. Each section is between the largest axis angle of 45º.
4. The finished hole H7, according to the requirements of keyseating, has 6 square holes and a square hole.
5. The angle between the 2 axes is allowed in a limited range as the work requirements change.

Parameters:

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Suitability of Cardan Couplings for High-Speed and Heavy-Duty Applications

Cardan couplings are well-suited for a wide range of applications, including high-speed and heavy-duty ones. Here’s why:

• High Torque Capacity: Cardan couplings can handle substantial torque loads, making them suitable for heavy-duty machinery and equipment.
• Angular Misalignment: They can accommodate significant angular misalignment, which is common in applications with varying shaft angles.
• Smooth Transmission: Cardan couplings provide smooth and continuous power transmission, essential for precision and stability in high-speed applications.
• Robust Construction: They are often built with durable materials and designed to withstand the stresses of heavy loads and high speeds.
• Shock Absorption: The flexibility of cardan couplings allows them to absorb shocks and vibrations, minimizing the impact on machinery components.
• Versatility: Cardan couplings can connect shafts of different sizes and types, allowing for versatility in various applications.
• Reliable Performance: When properly maintained and installed, cardan couplings offer reliable and consistent performance even in demanding conditions.

However, while cardan couplings are suitable for many high-speed and heavy-duty applications, it’s essential to consider factors such as alignment, lubrication, and maintenance to ensure optimal performance and longevity.

Common Industries and Applications of Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are widely used in various industries and applications that require torque transmission and flexibility in shaft connections. Some common examples include:

• Automotive Industry: Cardan couplings are used in driveshafts to transmit power from the engine to the wheels while allowing for variable angles and misalignment caused by suspension movement.
• Industrial Machinery: They are used in heavy machinery such as mining equipment, cranes, and manufacturing machinery to transmit torque between non-aligned shafts.
• Agricultural Machinery: Tractors and other agricultural equipment utilize cardan couplings in drivelines to accommodate varying angles and lengths.
• Marine Applications: Cardan couplings are used in marine propulsion systems to transmit torque between the engine and the propeller shaft, even when the shafts are at different angles.
• Aerospace Industry: They are employed in aerospace applications such as aircraft control systems and helicopter rotor drives to accommodate movements and misalignments.
• Railway Systems: Cardan couplings are used in railway drivelines to transmit torque between cars and locomotives while allowing for movement and misalignment.
• Energy Sector: They find applications in power generation systems, including wind turbines, where they accommodate misalignments caused by dynamic loads.
• Pumps and Compressors: Cardan couplings are used in pumps and compressors to transmit power while compensating for misalignment and vibration.

These examples demonstrate the versatility of cardan couplings in various industries where torque transmission, flexibility, and angular misalignment compensation are essential.

What is a cardan coupling and how is it used in mechanical systems?

A cardan coupling, also known as a universal joint or U-joint coupling, is a mechanical component used to transmit torque between two shafts that are not in alignment but intersect at an angle. It consists of a cross-shaped yoke with two perpendicular shafts connected at its ends, allowing the transmission of rotational motion even when the shafts are at different angles to each other. Cardan couplings are widely used in mechanical systems to transmit torque and motion where angular misalignment is present.

Here’s how a cardan coupling works and how it is used in mechanical systems:

• Angular Misalignment: Cardan couplings are designed to accommodate angular misalignment between shafts. They can transmit torque between shafts that are at an angle to each other, typically up to 45 degrees. This ability to handle misalignment makes them suitable for various applications.
• Components: A cardan coupling consists of a cross-shaped yoke with four arms, two of which are connected to the input and output shafts. The two remaining arms are connected to each other through a bearing, which allows for the rotational motion.
• Transmitting Torque: As one shaft rotates, it imparts angular motion to the yoke. This angular motion is transferred to the other shaft through the bearing, allowing torque to be transmitted even when the shafts are not collinear.
• Application: Cardan couplings are used in various applications, including automotive drivetrains, industrial machinery, agricultural equipment, and even in some aerospace systems. They are often found in places where it’s necessary to transmit torque between non-parallel shafts while allowing for some degree of flexibility.
• Advantages: Cardan couplings are simple in design, relatively compact, and provide a cost-effective solution for transmitting torque in cases of angular misalignment. They are also capable of transmitting high torques while compensating for misalignment.
• Limitations: Cardan couplings have limitations in terms of the angle they can handle, and at extreme angles, they may produce uneven torque output due to their design. They can also introduce some degree of vibration and require periodic maintenance.

In mechanical systems, cardan couplings are used in various applications where the alignment between shafts cannot be maintained, such as in vehicles with independent suspension systems, industrial machinery with non-parallel shafts, and applications where flexibility and torque transmission are required despite angular misalignment.

editor by CX 2024-02-23

Product Description

Custom wholesale cardan shafts high precision WSP small cross shaft universal coupling

Description:
Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.

Structure features:
1. It is suitable for transmission coupling space on the same plane of 2 axis angle beta β≤45°, the nominal torque transmission 11.2-1120N. 
2. The WSD type is a single cross universal coupling, and the WS type is a double cross universal coupling, the WSS type is a telescopic universal coupling.
3. Each section is between the largest axis angle of 45º.
4. The finished hole H7, according to the requirements of keyseating, has 6 square holes and a square hole.
5. The angle between the 2 axes is allowed in a limited range as the work requirements change.
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Impact of Size and Design on Cardan Coupling Performance and Durability

The size and design of a cardan coupling play a crucial role in determining its performance and durability across various applications:

• Load Capacity: Larger and more robust cardan couplings are generally designed to handle higher torque and load capacities, making them suitable for heavy-duty applications.
• Flexibility: The design of the coupling’s universal joint and its flexibility affect how well it can accommodate angular misalignment while maintaining smooth power transmission.
• Alignment Tolerance: Well-designed cardan couplings have better alignment tolerances, allowing them to operate efficiently even in conditions with slight misalignment.
• Materials: The choice of materials impacts the coupling’s strength, corrosion resistance, and overall durability, especially in harsh environments.
• Bearing Arrangement: The bearing arrangement within the coupling affects its ability to withstand both axial and radial forces, which is crucial for stability.
• Sealing: Effective sealing mechanisms prevent contaminants from entering the coupling, ensuring smooth operation and preventing premature wear.
• Dynamic Balance: Proper dynamic balance reduces vibrations and stress on connected components, contributing to extended coupling life.
• Lubrication: The design should allow for adequate lubrication, which is essential for reducing friction and wear.
• Installation and Maintenance: A well-designed coupling should be easy to install and maintain, with accessible lubrication points and inspection areas.

Ultimately, the size and design of a cardan coupling should be carefully matched to the specific requirements of the application to ensure optimal performance, reliability, and longevity.

Comparison of Cardan Couplings with Other Flexible Couplings

Cardan couplings, universal joints, and gear couplings are all types of flexible couplings used to transmit torque while accommodating misalignment. Here’s how a cardan coupling compares to other flexible coupling types:

1. Cardan Couplings:

– Also known as shaft couplings or u-joints.

– Typically consist of two yokes connected by a cross-shaped component called a spider.

– Accommodate angular misalignment.

– Limited to relatively lower speeds and torques.

– Provide moderate torsional flexibility.

2. Universal Joints:

– Consist of two yokes connected by cross-shaped pins and bearings.

– Accommodate angular misalignment similar to cardan couplings.

– Can transmit higher torques than cardan couplings.

– Limited in their ability to handle axial and parallel misalignment.

– Used in various applications, including automotive and industrial equipment.

3. Gear Couplings:

– Feature toothed gears that mesh to transmit torque.

– Accommodate angular, axial, and parallel misalignment.

– Suitable for high-speed and high-torque applications.

– Provide high torsional rigidity and accurate torque transmission.

– Require proper lubrication and maintenance.

When comparing these coupling types:

– Cardan couplings are simple and cost-effective solutions for moderate torque and speed applications with angular misalignment.

– Universal joints are versatile but may have limitations in handling higher torques and other misalignment types.

– Gear couplings offer superior torque and misalignment handling but are more complex and may require more maintenance.

The choice of coupling type depends on the specific application’s torque, speed, misalignment, and precision requirements.

Are there different types of cardan couplings for various applications?

Yes, there are different types of cardan couplings designed to suit various applications and requirements:

• Single Universal Joint: This is the most common type of cardan coupling, consisting of two yokes connected by a cross-shaped center piece. It is suitable for applications where angular misalignment compensation is needed, but the shafts are not too far apart.
• Double Cardan Joint: Also known as a double U-joint or CV joint, this type consists of two universal joints connected by an intermediate shaft. It is used when higher angles of misalignment need to be accommodated or when a constant velocity transmission is required.
• Disc Type Coupling: This type uses flexible discs or plates to transmit torque and compensate for misalignment. It is often used in applications with limited space and moderate torque requirements.
• Block Type Coupling: Block type cardan couplings use solid blocks or spheres to transmit torque. They are suitable for heavy-duty applications and can handle higher torque loads.
• Floating Shaft Coupling: This design involves two shafts connected by a third floating shaft, which allows for even higher angles of misalignment and smoother torque transmission.
• Needle Bearing Universal Joint: In this type, needle bearings are used to reduce friction and improve efficiency. It is often used in precision applications where low friction and high efficiency are crucial.

The choice of cardan coupling type depends on factors such as the amount of misalignment, torque requirements, available space, and the need for constant velocity transmission. Selecting the right type ensures optimal performance and longevity in various mechanical systems.

editor by CX 2024-02-10