China supplier China Universal Couplings of SWC Cardan Shaft

Product Description

SWC Series-Medium-Duty Designs Cardan shaft

Designs

Data and Sizes of SWC Series Universal Joint Couplings

Type Design
Data
Item		 SWC160 SWC180 SWC200 SWC225 SWC250 SWC265 SWC285 SWC315 SWC350 SWC390 SWC440 SWC490 SWC550 SWC620
A L 740 800 900 1000 1060 1120 1270 1390 1520 1530 1690 1850 2060 2280
LV 100 100 120 140 140 140 140 140 150 170 190 190 240 250
M(kg) 65 83 115 152 219 260 311 432 610 804 1122 1468 2154 2830
B L 480 530 590 640 730 790 840 930 100 1571 1130 1340 1400 1520
M(kg) 44 60 85 110 160 180 226 320 440 590 820 1090 1560 2100
C L 380 420 480 500 560 600 640 720 782 860 1040 1080 1220 1360
M(kg) 35 48 66 90 130 160 189 270 355 510 780 970 1330 1865
D L 520 580 620 690 760 810 860 970 1030 1120 1230 1360 1550 1720
M(kg) 48 65 90 120 173 220 250 355 485 665 920 1240 1765 2390
E L 800 850 940 1050 1120 1180 1320 1440 1550 1710 1880 2050 2310 2540
LV 100 100 120 140 140 140 140 140 150 170 190 190 240 250
M(kg) 70 92 126 165 238 280 340 472 660 886 1230 1625 2368 3135
  Tn(kN·m) 16 22.4 31.5 40 63 80 90 125 180 250 355 500 710 1000
  TF(kN·m) 8 11.2 16 20 31.5 40 45 63 90 125 180 250 355 500
  Β(°) 15 15 15 15 15 15 15 15 15 15 15 15 15 15
  D 160 180 200 225 250 265 285 315 350 390 440 490 550 620
  Df 160 180 200 225 250 265 285 315 350 3690 440 490 550 620
  D1 137 155 170 196 218 233 245 280 310 345 390 435 492 555
  D2(H9) 100 105 120 135 150 160 170 185 210 235 255 275 320 380
  D3 108 114 140 159 168 180 194 219 245 273 299 325 402 426
  Lm 95 105 110 125 140 150 160 180 195 215 260 270 305 340
  K 16 17 18 20 25 25 27 32 35 40 42 47 50 55
  T 4 5 5 5 6 6 7 8 8 8 10 12 12 12
  N 8 8 8 8 8 8 8 10 10 10 16 16 16 16
  D 15 17 17 17 19 19 21 23 23 25 28 31 31 38
  B 20 24 32 32 40 40 40 40 50 70 80 90 100 100
  G 6.0 7.0 9.0 9.0 12.5 12.5 12.5 15.0 16.0 18.0 20.0 22.5 22.5 25
  MI(Kg) 2.57 3 3.85 3.85 5.17 6 6.75 8.25 10.6 13 18.50 23.75 29.12 38.08
  Size M14 M16 M16 M16 M18 M18 M20 M22 M22 M24 M27 M30 M30 M36
  Tightening torque(Nm) 180 270 270 270 372 372 526 710 710 906 1340 1820 1820 3170

1. Notations: 
L=Standard length, or compressed length for designs with length compensation; 
LV=Length compensation; 
M=Weight; 
Tn=Nominal torque(Yield torque 50% over Tn); 
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads; 
β=Maximum deflection angle; 
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted; 
3. Please consult us for customizations regarding length, length compensation and
Flange connections. 
(DIN or SAT etc. )
 

Brief Introduction

Processing flow

Applications
  
                                                                                                                                                                 

Quality Control                                                                                                                                                                                                

       
 

      

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cardan coupling

Phasing in Cardan Couplings and Its Impact on Performance

The concept of phasing in cardan couplings refers to the alignment of the universal joints’ yokes or flanges on the input and output shafts. Proper phasing is essential to minimize angular misalignment and maintain smooth rotational motion. When the yokes of the universal joints are not aligned correctly, it can result in uneven torque transmission, increased wear, and vibrations.

Phasing affects the performance of cardan couplings in several ways:

  • Uniform Torque Transmission: Proper phasing ensures that torque is evenly distributed between the input and output shafts, reducing the risk of overloading individual universal joints.
  • Reduced Vibrations: Correctly phased universal joints minimize angular misalignment, which helps reduce vibrations and noise in the machinery system.
  • Extended Lifespan: Improved phasing leads to reduced wear and stress on the universal joint components, extending the overall lifespan of the coupling.
  • Efficient Power Transmission: Proper phasing contributes to efficient power transmission by minimizing energy losses due to misalignment.

To achieve proper phasing, manufacturers often provide guidelines or marks on the coupling components to ensure accurate alignment. It’s essential to follow these guidelines during installation and any maintenance or adjustments to maintain optimal performance and reliability of the cardan coupling.

cardan coupling

Industry Standards and Guidelines for Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are widely used components in various industries. While there might not be specific standards solely dedicated to cardan couplings, they are often designed and manufactured in accordance with relevant industry standards and guidelines related to mechanical power transmission. Some of these standards include:

ISO Standards:

– ISO 9001: Quality management systems.

– ISO 1308: Tolerances for rolling bearings.

– ISO 10100: Principles for design of rotating machinery.

AGMA Standards:

– AGMA 9005: Selection of Lubricants for Enclosed Gear Drives.

– AGMA 6034: Gear Inspection Handbook: Guidelines and Methods for Inspection of Tooth Flanks, Gear Blank Dimensions, and Gear Quality Control.

API Standards:

– API 671: Special-Purpose Couplings for Petroleum, Chemical, and Gas Industry Services.

ASME Standards:

– ASME B106.1: Power Transmission Couplings, Elastomeric and Steel Double Flexing.

Additionally, manufacturers and users of cardan couplings often follow best practices and guidelines provided by engineering organizations and associations specific to their industries. It’s important to ensure that the cardan couplings are designed, manufactured, and installed in compliance with relevant standards and guidelines to ensure their safe and efficient operation.

cardan coupling

Are there different types of cardan couplings for various applications?

Yes, there are different types of cardan couplings designed to suit various applications and requirements:

  • Single Universal Joint: This is the most common type of cardan coupling, consisting of two yokes connected by a cross-shaped center piece. It is suitable for applications where angular misalignment compensation is needed, but the shafts are not too far apart.
  • Double Cardan Joint: Also known as a double U-joint or CV joint, this type consists of two universal joints connected by an intermediate shaft. It is used when higher angles of misalignment need to be accommodated or when a constant velocity transmission is required.
  • Disc Type Coupling: This type uses flexible discs or plates to transmit torque and compensate for misalignment. It is often used in applications with limited space and moderate torque requirements.
  • Block Type Coupling: Block type cardan couplings use solid blocks or spheres to transmit torque. They are suitable for heavy-duty applications and can handle higher torque loads.
  • Floating Shaft Coupling: This design involves two shafts connected by a third floating shaft, which allows for even higher angles of misalignment and smoother torque transmission.
  • Needle Bearing Universal Joint: In this type, needle bearings are used to reduce friction and improve efficiency. It is often used in precision applications where low friction and high efficiency are crucial.

The choice of cardan coupling type depends on factors such as the amount of misalignment, torque requirements, available space, and the need for constant velocity transmission. Selecting the right type ensures optimal performance and longevity in various mechanical systems.

China supplier China Universal Couplings of SWC Cardan Shaft China supplier China Universal Couplings of SWC Cardan Shaft
editor by CX 2024-04-24