Product Description

High performance cardan type SWC-WF integral plug cross shaft cardan coupling

Description:
The SWC-WF non flexible flange type universal joint is a Universal joint with 2 bent joints. This enables it to work at an angle of up to 90 degrees. It is a non flexible flange type, which means there is no flexible coupling between 2 bent joints. This makes it harder and more suitable for applications with significant vibrations or impacts.

The SWC-WF non flexible flange type universal joint is the most commonly used universal joint, and its structural feature is that it cannot reliably transmit torque and motion at the same axis or axis angle or 2 large equiangular continuous rotational speeds with large axial motion. It can be widely used for torque transmission in heavy machinery industries such as metallurgy, lifting, transportation, mining, petroleum, shipbuilding, coal, rubber, papermaking machinery, etc. Overall, the SWC-WF non flexible flange universal coupling is a high-quality and reliable product that is very suitable for various applications. It is more expensive than other types of universal joints, but it provides many advantages, such as being able to work at angles below 90 degrees and being durable.

Advantages:
1. Flexibility: SWC-WF does not come with a flexible flange type universal coupling and can transmit power between 2 shafts with angles up to 90 degrees. This makes it very suitable for applications with high misalignment, such as in mobile machinery or agricultural equipment.
2. Durability: The SWC-WF non flexible flange universal coupling is made of high-quality materials and designed to withstand harsh environments. It is also equipped with a set of bearings to help reduce friction and vibration, thereby extending the service life of the coupling.
3. Easy to maintain: The SWC-WF non flexible flange universal coupling is easy to install and maintain. The bearings are easy to access and can be replaced if necessary.
4. Double joint design: The double joint design allows SWC-WF to transmit power between 2 shafts with angles up to 90 degrees without a flexible flange type universal coupling. This makes it very suitable for applications with high misalignment.
5. Cost effectiveness: The SWC-WF non flexible flange universal coupling is a cost-effective solution suitable for applications that require high flexibility and durability.
Overall, the SWC-WF non flexible flange type universal joint is a universal and reliable coupling that has many advantages compared to other types of universal joints. For applications that require high flexibility, durability, and ease of maintenance, it is a good choice.

Product parameters:

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
 

Impact of Size and Design on Cardan Coupling Performance and Durability

The size and design of a cardan coupling play a crucial role in determining its performance and durability across various applications:

• Load Capacity: Larger and more robust cardan couplings are generally designed to handle higher torque and load capacities, making them suitable for heavy-duty applications.
• Flexibility: The design of the coupling’s universal joint and its flexibility affect how well it can accommodate angular misalignment while maintaining smooth power transmission.
• Alignment Tolerance: Well-designed cardan couplings have better alignment tolerances, allowing them to operate efficiently even in conditions with slight misalignment.
• Materials: The choice of materials impacts the coupling’s strength, corrosion resistance, and overall durability, especially in harsh environments.
• Bearing Arrangement: The bearing arrangement within the coupling affects its ability to withstand both axial and radial forces, which is crucial for stability.
• Sealing: Effective sealing mechanisms prevent contaminants from entering the coupling, ensuring smooth operation and preventing premature wear.
• Dynamic Balance: Proper dynamic balance reduces vibrations and stress on connected components, contributing to extended coupling life.
• Lubrication: The design should allow for adequate lubrication, which is essential for reducing friction and wear.
• Installation and Maintenance: A well-designed coupling should be easy to install and maintain, with accessible lubrication points and inspection areas.

Ultimately, the size and design of a cardan coupling should be carefully matched to the specific requirements of the application to ensure optimal performance, reliability, and longevity.

Common Industries and Applications of Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are widely used in various industries and applications that require torque transmission and flexibility in shaft connections. Some common examples include:

• Automotive Industry: Cardan couplings are used in driveshafts to transmit power from the engine to the wheels while allowing for variable angles and misalignment caused by suspension movement.
• Industrial Machinery: They are used in heavy machinery such as mining equipment, cranes, and manufacturing machinery to transmit torque between non-aligned shafts.
• Agricultural Machinery: Tractors and other agricultural equipment utilize cardan couplings in drivelines to accommodate varying angles and lengths.
• Marine Applications: Cardan couplings are used in marine propulsion systems to transmit torque between the engine and the propeller shaft, even when the shafts are at different angles.
• Aerospace Industry: They are employed in aerospace applications such as aircraft control systems and helicopter rotor drives to accommodate movements and misalignments.
• Railway Systems: Cardan couplings are used in railway drivelines to transmit torque between cars and locomotives while allowing for movement and misalignment.
• Energy Sector: They find applications in power generation systems, including wind turbines, where they accommodate misalignments caused by dynamic loads.
• Pumps and Compressors: Cardan couplings are used in pumps and compressors to transmit power while compensating for misalignment and vibration.

These examples demonstrate the versatility of cardan couplings in various industries where torque transmission, flexibility, and angular misalignment compensation are essential.

Accommodation of Angular Misalignment in Shaft with Cardan Coupling

A cardan coupling, also known as a universal joint or u-joint, is designed to accommodate angular misalignment between two shafts while maintaining a constant velocity transfer. Here’s how it works:

The cardan coupling consists of two yokes or fork-like components, each attached to the end of a shaft. These yokes are connected by a cross-shaped central component called the cross or spider. The spider has bearings at its four ends that fit into grooves in the yokes.

When the connected shafts are misaligned at an angle, the spider allows the yokes to pivot around their respective shafts. This pivoting action of the yokes and the spider enables the coupling to transmit torque between the shafts even when they are not perfectly aligned. The spider’s bearings allow smooth rotation and transfer of power.

The design of the cardan coupling ensures that even during angular misalignment, the rotational speed remains consistent between the input and output shafts. However, it’s important to note that while cardan couplings can accommodate angular misalignment, they introduce a small amount of radial and axial movement, which can lead to fluctuating torque and vibration.

Cardan couplings are commonly used in applications where there is a need to transmit torque between shafts that are not in line, such as in drivetrains, vehicle suspensions, and industrial machinery.

editor by CX 2023-12-07