China wholesaler Custome SWC Series Light Duty Type Shaft/Cardan Shaft/ Couplings

Product Description

HangZhou  Xihu (West Lake) Dis. Cardan Shaft Co.,LTD  is a leading  professional manufacturer of cardan shafts in China. It is located in HangZhou ,ZheJiang Province. Our company has focused on the research and development , design and manufacture with different kinds of cardan shafts for almost 15 years.
Our producted cardan shafts are widely used in domestic large steel enterprises, such as ZheJiang Baosteel, HangZhou Iron and Steel Corporation, HangZhou Steel Corp and other domestic large-scale iron and steel enterprises.Now more products are exported to Europe, North America and Southeast Asia and other regions.
Our cardan shafts can be used to resist vibration and impact in the harsh environment of steel rolling, and the service life of cardan shafts is longer. We can also customize the special connection modes of cardan shafts in accordance of customers’ requirements .High precision, flexible joints, easy installation, perfect after-sales service and so on are highlight features of our products.  
1.Product specification
1, advance technology
2, high accuracy and closely structure
3, high quality, the best price and good services
4, Strictly quality control by ISO9001: 2008. 
5, with R&D Dept, OEM is available

2. About our advantages
1). With 10 years experience and professional OEM / ODM
2). Advance technology and R&D Dept with rich experience
3). Delivery in time
4).Competitive and reasonable price
5). High reputation

3.Application
Universal shafts with spider for industrial application commonly refer to cardan shaft .It is 1 of the most widely used transmission components. Our products are widely supplied to rubber and plastics machineries, petroleum machineries, wind-power testing equipments and bullet trains testing equipments, boat, agriculture machines etc. 

4.Welcome to contact us if you are interested in products and want further details. 
Looking CHINAMFG to cooperating with you! 

Brief Introduction

Processing flow

Applications
  
                                                                                                                                                                 

Quality Control                                                                                                                                                                                                

       
 

      

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cardan coupling

Maintenance Practices for Ensuring Cardan Coupling Reliability

To ensure the reliability of cardan couplings, the following maintenance practices are crucial:

  • Lubrication: Regularly inspect and maintain the lubrication system. Ensure proper lubricant levels and use lubricants recommended by the manufacturer.
  • Alignment: Maintain proper alignment between the input and output shafts. Misalignment can lead to premature wear and reduced efficiency.
  • Regular Inspections: Perform visual inspections to detect signs of wear, damage, or corrosion. Regular inspections can help identify issues before they become major problems.
  • Monitoring: Use sensors and monitoring systems to track the performance of the cardan coupling. Monitor temperature, vibration, and other parameters for anomalies.
  • Torque Analysis: Analyze the torque requirements of the machinery system to ensure that the cardan coupling can handle the load without exceeding its limits.
  • Periodic Maintenance: Follow the manufacturer’s recommended maintenance schedule. This may include replacing worn components, lubricant changes, and alignment adjustments.
  • Record Keeping: Maintain detailed maintenance records, including inspection dates, lubrication schedules, and any repairs performed.
  • Training: Ensure that maintenance personnel are trained to properly inspect, maintain, and troubleshoot cardan couplings.

By implementing these maintenance practices, operators can extend the lifespan of cardan couplings, prevent unexpected failures, and optimize the performance of machinery systems.

cardan coupling

Comparison of Cardan Couplings with Other Flexible Couplings

Cardan couplings, universal joints, and gear couplings are all types of flexible couplings used to transmit torque while accommodating misalignment. Here’s how a cardan coupling compares to other flexible coupling types:

1. Cardan Couplings:

– Also known as shaft couplings or u-joints.

– Typically consist of two yokes connected by a cross-shaped component called a spider.

– Accommodate angular misalignment.

– Limited to relatively lower speeds and torques.

– Provide moderate torsional flexibility.

2. Universal Joints:

– Consist of two yokes connected by cross-shaped pins and bearings.

– Accommodate angular misalignment similar to cardan couplings.

– Can transmit higher torques than cardan couplings.

– Limited in their ability to handle axial and parallel misalignment.

– Used in various applications, including automotive and industrial equipment.

3. Gear Couplings:

– Feature toothed gears that mesh to transmit torque.

– Accommodate angular, axial, and parallel misalignment.

– Suitable for high-speed and high-torque applications.

– Provide high torsional rigidity and accurate torque transmission.

– Require proper lubrication and maintenance.

When comparing these coupling types:

– Cardan couplings are simple and cost-effective solutions for moderate torque and speed applications with angular misalignment.

– Universal joints are versatile but may have limitations in handling higher torques and other misalignment types.

– Gear couplings offer superior torque and misalignment handling but are more complex and may require more maintenance.

The choice of coupling type depends on the specific application’s torque, speed, misalignment, and precision requirements.

cardan coupling

Accommodation of Angular Misalignment in Shaft with Cardan Coupling

A cardan coupling, also known as a universal joint or u-joint, is designed to accommodate angular misalignment between two shafts while maintaining a constant velocity transfer. Here’s how it works:

The cardan coupling consists of two yokes or fork-like components, each attached to the end of a shaft. These yokes are connected by a cross-shaped central component called the cross or spider. The spider has bearings at its four ends that fit into grooves in the yokes.

When the connected shafts are misaligned at an angle, the spider allows the yokes to pivot around their respective shafts. This pivoting action of the yokes and the spider enables the coupling to transmit torque between the shafts even when they are not perfectly aligned. The spider’s bearings allow smooth rotation and transfer of power.

The design of the cardan coupling ensures that even during angular misalignment, the rotational speed remains consistent between the input and output shafts. However, it’s important to note that while cardan couplings can accommodate angular misalignment, they introduce a small amount of radial and axial movement, which can lead to fluctuating torque and vibration.

Cardan couplings are commonly used in applications where there is a need to transmit torque between shafts that are not in line, such as in drivetrains, vehicle suspensions, and industrial machinery.

China wholesaler Custome SWC Series Light Duty Type Shaft/Cardan Shaft/ Couplings  China wholesaler Custome SWC Series Light Duty Type Shaft/Cardan Shaft/ Couplings
editor by CX 2024-05-09

China OEM Swp-B Cardan Shaft Coupling for Industry Machinery in China

Product Description

Telescopic Short Cardan Shaft Coupling(SWP-B)
 

Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.

Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions, and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;

 

Model

 

    D

   mm

 

Tn

KN·m

 

Tf

KN·m

 

β

 

S

mm

                                      mm

D1

D2

D3

E

E1

b×h

h1

L1

n-d

 

SWP160B

160

16

8

≤10

50

140

95

114

15

4

20×12

6

85

6-13

 

SWP180B

180

20

10

≤10

60

155

105

121

15

4

24×14

7

95

6-15

 

SWP200B

200

31.5

16

≤10

70

175

125

127

17

5

28×16

8

110

8-15

 

SWP225B

225

40

20

≤10

76

196

135

152

20

5

32×18

9

130

8-17

 

SWP250B

250

63

31.5

≤10

80

218

150

168

25

5

40×25

12.5

135

8-19

 

SWP285B

285

90

45

≤10

100

245

170

194

27

7

40×30

15

150

8-12

 

SWP315B

315

140

63

≤10

110

280

185

219

32

7

40×30

15

170

10-23

 

SWP350B

350

180

90

≤10

120

310

210

245

35

8

50×32

16

185

10-23

 

SWP390B

390

250

112

≤10

120

345

235

273

40

8

70×36

18

205

10-25

 

SWP435B

435

355

160

≤10

150

385

255

299

42

10

80×40

20

235

16-28

SWP480B

480

450

224

≤10

170

425

275

351

47

12

90×45

22.5

265

16-31

 

SWP550B

550

710

315

≤10

190

492

320

402

50

12

100×45

22.5

290

16-31

 

SWP660B

600

1000

500

≤10

210

544

380

450

55

15

90×55

27.5

360

22-34

 

SWP640B

640

1250

630

≤10

230

575

385

480

60

15

100×60

30

385

18-38

Product picture

Packaging & Shipping


Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

cardan coupling

Maintenance Practices for Ensuring Cardan Coupling Reliability

To ensure the reliability of cardan couplings, the following maintenance practices are crucial:

  • Lubrication: Regularly inspect and maintain the lubrication system. Ensure proper lubricant levels and use lubricants recommended by the manufacturer.
  • Alignment: Maintain proper alignment between the input and output shafts. Misalignment can lead to premature wear and reduced efficiency.
  • Regular Inspections: Perform visual inspections to detect signs of wear, damage, or corrosion. Regular inspections can help identify issues before they become major problems.
  • Monitoring: Use sensors and monitoring systems to track the performance of the cardan coupling. Monitor temperature, vibration, and other parameters for anomalies.
  • Torque Analysis: Analyze the torque requirements of the machinery system to ensure that the cardan coupling can handle the load without exceeding its limits.
  • Periodic Maintenance: Follow the manufacturer’s recommended maintenance schedule. This may include replacing worn components, lubricant changes, and alignment adjustments.
  • Record Keeping: Maintain detailed maintenance records, including inspection dates, lubrication schedules, and any repairs performed.
  • Training: Ensure that maintenance personnel are trained to properly inspect, maintain, and troubleshoot cardan couplings.

By implementing these maintenance practices, operators can extend the lifespan of cardan couplings, prevent unexpected failures, and optimize the performance of machinery systems.

cardan coupling

Common Industries and Applications of Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are widely used in various industries and applications that require torque transmission and flexibility in shaft connections. Some common examples include:

  • Automotive Industry: Cardan couplings are used in driveshafts to transmit power from the engine to the wheels while allowing for variable angles and misalignment caused by suspension movement.
  • Industrial Machinery: They are used in heavy machinery such as mining equipment, cranes, and manufacturing machinery to transmit torque between non-aligned shafts.
  • Agricultural Machinery: Tractors and other agricultural equipment utilize cardan couplings in drivelines to accommodate varying angles and lengths.
  • Marine Applications: Cardan couplings are used in marine propulsion systems to transmit torque between the engine and the propeller shaft, even when the shafts are at different angles.
  • Aerospace Industry: They are employed in aerospace applications such as aircraft control systems and helicopter rotor drives to accommodate movements and misalignments.
  • Railway Systems: Cardan couplings are used in railway drivelines to transmit torque between cars and locomotives while allowing for movement and misalignment.
  • Energy Sector: They find applications in power generation systems, including wind turbines, where they accommodate misalignments caused by dynamic loads.
  • Pumps and Compressors: Cardan couplings are used in pumps and compressors to transmit power while compensating for misalignment and vibration.

These examples demonstrate the versatility of cardan couplings in various industries where torque transmission, flexibility, and angular misalignment compensation are essential.

cardan coupling

Factors to Consider When Selecting a Cardan Coupling for Specific Applications

Choosing the right cardan coupling for a specific application requires careful consideration of various factors:

  • Torque and Power Transmission: Determine the required torque and power capacity of the coupling to ensure it can handle the intended load without exceeding its limits.
  • Angular Misalignment: Assess the level of angular misalignment that might occur between the connected shafts and choose a coupling that can accommodate it without causing excessive wear or vibration.
  • Operating Speed: Consider the rotational speed of the shafts to ensure that the coupling’s design can handle the desired speed without causing issues like resonance or fatigue.
  • Environmental Conditions: Evaluate the operating environment, including factors like temperature, humidity, and exposure to contaminants, to select a coupling made from materials that can withstand these conditions.
  • Shaft Sizes and Types: Measure the diameter and type of shafts that need to be connected and choose a coupling with compatible dimensions and attachment methods.
  • Space Constraints: Consider the available space for the coupling within the machinery and select a compact design that fits without causing interference.
  • Maintenance Requirements: Evaluate the maintenance practices and frequency that will be feasible for your application and choose a coupling that aligns with those requirements.
  • Cost and Budget: Factor in the cost of the coupling and its potential impact on your budget while ensuring that the chosen coupling meets your performance needs.
  • Shock and Vibration: Determine if the application involves high levels of shock or vibration and select a coupling that can absorb or mitigate these forces to prevent premature failure.
  • Life Cycle and Reliability: Consider the expected lifespan of the machinery and choose a coupling that offers the desired level of durability and reliability.

By carefully considering these factors, you can select the most suitable cardan coupling for your specific application, ensuring optimal performance and longevity.

China OEM Swp-B Cardan Shaft Coupling for Industry Machinery in China  China OEM Swp-B Cardan Shaft Coupling for Industry Machinery in China
editor by CX 2024-05-08

China manufacturer High Quality Hardy Spicer Cardan Constant-Velocity Propshaft Steering Shaft Removing Pto Coupling Double Front Rear Best Universal Joint

Product Description

high quality Hardy Spicer Cardan Constant-velocity propshaft steering shaft removing pto coupling double front rear best universal joint

Application of Universal Joint

Universal joints (also called U-joints) are mechanical joints that allow 2 shafts to rotate at different angles. They are commonly used in vehicles, machinery, and other mechanical systems where the shafts need to be able to move independently of each other.

Universal joints are made up of 2 yokes and a cross. The yokes are attached to the shafts, and the cross is located at the center of the yokes. The cross allows the shafts to rotate at different angles while still maintaining a connection between the 2 shafts.

Universal joints are used in a variety of applications, including:

  • Vehicles: Universal joints are used in vehicles to connect the driveshaft to the wheels. The driveshaft needs to be able to move up and down as the suspension moves, and the universal joint allows the driveshaft to do this while still transmitting power to the wheels.
  • Machinery: Universal joints are used in machinery to connect rotating shafts. For example, they are used in conveyor belts to connect the driveshaft to the belt.
  • Other mechanical systems: Universal joints are used in a variety of other mechanical systems, such as wind turbines, cranes, and robots.

Universal joints are a versatile and reliable type of joint that is used in a wide variety of applications. They are a cost-effective option for many applications, and they offer a number of advantages over other types of joints, such as their ability to transmit power between shafts that are not aligned.

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cardan coupling

Best Practices for Lubricating and Maintaining Cardan Couplings

Proper lubrication and maintenance are crucial for ensuring the reliable and efficient performance of cardan couplings. Here are some best practices to follow:

  • Lubrication: Use a high-quality lubricant recommended by the manufacturer. Regularly lubricate the universal joints and other moving parts to reduce friction, wear, and heat generation.
  • Inspection: Periodically inspect the coupling for signs of wear, corrosion, or damage. Check for loose bolts, misalignment, or any abnormalities that could affect performance.
  • Alignment: Maintain proper alignment and phasing of the universal joints. Incorrect alignment can lead to premature wear and vibrations.
  • Torque Specifications: Follow the manufacturer’s torque specifications when tightening bolts and fasteners. Over-tightening or under-tightening can lead to issues.
  • Cleanliness: Keep the coupling and surrounding area clean from debris, dirt, and contaminants that could affect the coupling’s operation.
  • Temperature: Be mindful of the operating temperature of the coupling. Extreme temperatures can affect the lubricant’s properties and cause premature wear.
  • Regular Maintenance: Implement a regular maintenance schedule that includes lubrication, inspection, and any necessary adjustments. This helps identify and address issues before they escalate.
  • Replacement Parts: When replacing components, use genuine parts from the manufacturer to ensure compatibility and performance.
  • Training: Ensure that personnel responsible for maintaining the coupling are trained in proper procedures to avoid mistakes and ensure safety.

By following these best practices, you can extend the lifespan of your cardan couplings, maintain efficient power transmission, and minimize downtime due to unexpected failures.

cardan coupling

Industry Standards and Guidelines for Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are widely used components in various industries. While there might not be specific standards solely dedicated to cardan couplings, they are often designed and manufactured in accordance with relevant industry standards and guidelines related to mechanical power transmission. Some of these standards include:

ISO Standards:

– ISO 9001: Quality management systems.

– ISO 1308: Tolerances for rolling bearings.

– ISO 10100: Principles for design of rotating machinery.

AGMA Standards:

– AGMA 9005: Selection of Lubricants for Enclosed Gear Drives.

– AGMA 6034: Gear Inspection Handbook: Guidelines and Methods for Inspection of Tooth Flanks, Gear Blank Dimensions, and Gear Quality Control.

API Standards:

– API 671: Special-Purpose Couplings for Petroleum, Chemical, and Gas Industry Services.

ASME Standards:

– ASME B106.1: Power Transmission Couplings, Elastomeric and Steel Double Flexing.

Additionally, manufacturers and users of cardan couplings often follow best practices and guidelines provided by engineering organizations and associations specific to their industries. It’s important to ensure that the cardan couplings are designed, manufactured, and installed in compliance with relevant standards and guidelines to ensure their safe and efficient operation.

cardan coupling

Are there different types of cardan couplings for various applications?

Yes, there are different types of cardan couplings designed to suit various applications and requirements:

  • Single Universal Joint: This is the most common type of cardan coupling, consisting of two yokes connected by a cross-shaped center piece. It is suitable for applications where angular misalignment compensation is needed, but the shafts are not too far apart.
  • Double Cardan Joint: Also known as a double U-joint or CV joint, this type consists of two universal joints connected by an intermediate shaft. It is used when higher angles of misalignment need to be accommodated or when a constant velocity transmission is required.
  • Disc Type Coupling: This type uses flexible discs or plates to transmit torque and compensate for misalignment. It is often used in applications with limited space and moderate torque requirements.
  • Block Type Coupling: Block type cardan couplings use solid blocks or spheres to transmit torque. They are suitable for heavy-duty applications and can handle higher torque loads.
  • Floating Shaft Coupling: This design involves two shafts connected by a third floating shaft, which allows for even higher angles of misalignment and smoother torque transmission.
  • Needle Bearing Universal Joint: In this type, needle bearings are used to reduce friction and improve efficiency. It is often used in precision applications where low friction and high efficiency are crucial.

The choice of cardan coupling type depends on factors such as the amount of misalignment, torque requirements, available space, and the need for constant velocity transmission. Selecting the right type ensures optimal performance and longevity in various mechanical systems.

China manufacturer High Quality Hardy Spicer Cardan Constant-Velocity Propshaft Steering Shaft Removing Pto Coupling Double Front Rear Best Universal Joint  China manufacturer High Quality Hardy Spicer Cardan Constant-Velocity Propshaft Steering Shaft Removing Pto Coupling Double Front Rear Best Universal Joint
editor by CX 2024-05-08

China high quality Coupling SWC-300/Universal Joint/Cross Joint/Cardan Drive-Shaft

Product Description

1.Small radial dimension and large bearing capacity are commonly used in shafting transmission under low speed and heavy load conditions.
2.It can compensate the relative offset of 2 axes in a certain angle and work long distance with the middle axle.
3.It is suitable for connecting horizontal 2 coaxial axes and driving shafting with a certain angle displacement.
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cardan coupling

Diagnosing and Troubleshooting Cardan Coupling Issues

Diagnosing and troubleshooting issues related to cardan couplings in machinery systems involves a systematic approach:

  1. Visual Inspection: Examine the cardan coupling for signs of wear, damage, misalignment, or corrosion. Look for any unusual noises or vibrations.
  2. Check Lubrication: Inspect the lubrication system and ensure proper lubricant levels. Inadequate lubrication can lead to premature wear.
  3. Monitor Performance: Use sensors and monitoring systems to track the performance of the cardan coupling in real-time. Analyze data for anomalies.
  4. Measure Alignment: Check for proper alignment between the input and output shafts. Misalignment can lead to increased wear and reduced efficiency.
  5. Check for Unusual Noises: Listen for any unusual noises during operation, such as grinding, squeaking, or knocking sounds.
  6. Inspect Components: Examine the individual components of the cardan coupling, including the universal joints and shafts, for signs of wear or damage.
  7. Perform Load Analysis: Evaluate the operating conditions and loads to ensure they are within the specified limits of the cardan coupling.
  8. Review Maintenance Records: Refer to maintenance records to ensure that the cardan coupling has been properly maintained and serviced.
  9. Consult Manufacturer Guidelines: Follow the manufacturer’s guidelines for troubleshooting and diagnostics specific to the cardan coupling model.

By following these steps, operators and maintenance personnel can effectively diagnose and troubleshoot cardan coupling issues, ensuring the reliable and efficient operation of machinery systems.

cardan coupling

Materials Used in Manufacturing Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are crucial components in mechanical systems that transmit torque and accommodate angular misalignment. These couplings are manufactured using a variety of materials to ensure durability, reliability, and performance. Common materials used in the manufacturing of cardan couplings include:

1. Steel: Steel is a widely used material due to its high strength, durability, and resistance to wear and corrosion. Alloy steels are often chosen for their enhanced mechanical properties and fatigue resistance.

2. Cast Iron: Cast iron is used in some cardan couplings, especially in older or heavier-duty applications. It provides good strength and vibration dampening properties.

3. Aluminum: Aluminum is chosen for its lightweight properties, making it suitable for applications where weight reduction is important. It is commonly used in industries such as automotive and aerospace.

4. Stainless Steel: Stainless steel is used when corrosion resistance is a critical factor. It is commonly employed in environments where the coupling may be exposed to moisture or corrosive substances.

5. Bronze: Bronze can be used in certain applications where self-lubricating properties are desired. It also provides good wear resistance.

6. Synthetic Polymers: Some modern cardan couplings use synthetic polymers or plastics in their construction to reduce weight and provide specific performance characteristics, such as dampening vibrations.

The choice of material depends on factors like the application requirements, operational conditions, torque transmission, operating speed, and environmental factors. Manufacturers select materials that offer the best combination of strength, durability, wear resistance, and corrosion resistance for the specific use case of the cardan coupling.

cardan coupling

How do you properly install and maintain a cardan coupling in machinery?

Proper installation and maintenance of a cardan coupling are crucial to ensure its reliable performance and longevity:

  • Installation:
    • Align the shafts properly before connecting the coupling to minimize initial misalignment.
    • Ensure that the universal joints are in phase, meaning their yokes are in the same orientation to prevent uneven torque transmission.
    • Follow the manufacturer’s instructions for torque specifications while tightening bolts and fasteners to prevent overloading or loosening during operation.
    • Make sure the coupling is properly centered and balanced to avoid vibrations.
    • Check for any obstructions or interference that might affect the movement of the coupling.
  • Maintenance:
    • Regularly inspect the coupling for signs of wear, such as cracks, corrosion, or damaged components.
    • Monitor the alignment of the shafts to detect any misalignment that might occur over time.
    • Lubricate the universal joints and bearings as recommended by the manufacturer to reduce friction and wear.
    • Replace worn or damaged components promptly to prevent further deterioration and potential coupling failure.
    • Perform vibration analysis and balancing to ensure the coupling operates smoothly and doesn’t contribute to excessive vibrations in the machinery.
    • Regularly check for any signs of overheating, which might indicate inadequate lubrication or other issues.
    • Keep the coupling area clean from debris, dirt, and contaminants that could affect its performance.

By following proper installation procedures and conducting regular maintenance checks, you can maximize the efficiency and reliability of a cardan coupling in machinery.

China high quality Coupling SWC-300/Universal Joint/Cross Joint/Cardan Drive-Shaft  China high quality Coupling SWC-300/Universal Joint/Cross Joint/Cardan Drive-Shaft
editor by CX 2024-05-07

China wholesaler Swp Type Universal Cardan Shaft Coupling

Product Description

SWP G Type Cardan Shaft(JB/T3241-1991)

Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.

Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions, and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;

·Mark example:
Tactical diameter D=250mm,Installation length L=585mm,G type cardan shaft;
SWP250G×585 Coupling JB/T3241-91

♦Product Show

·SWP G Type Cardan Shaft Basic Parameter And Main Dimension(JB/T3241-1991)

Type Tactical diameter
D
mm
 
Nominal torque
Tn
kN·m
Fatique torque Tf
kN·m
Axis
angle
β
(°)
Stretch
length
S
mm
Size(mm) Rotary
inertia
kg·m2
 
Mass
kg
Lmin D1
 
D2
js11
D3
H7
E E1 B×h h1 L1 n-d
SWP225G 225 18 8 ≤5 40 435 275 248 135 15 5 32×18 9 68 10-15 0.331 60
SWP250G 250 25 11.2 ≤5 40 515 305 275 150 15 5 40×25 12.5 80 10-17 0.624 97
SWP285G 285 35.5 16 ≤5 40 565 565 314 170 18 7 40×30 15 90 10-19 1.182 120
SWP315G 315 50 25 ≤5 40 620 620 328 185 18 7 40×30 15 100 10-19 2.290 170
SWP350G 350 71 35.5 ≤5 40 715 715 370 210 22 8 50×32 16 108 10-21 3.793 256

·Note:L is the length of installation,including the value of S/Z shrinkage.

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

Packaging & Shipping

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance. 

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

cardan coupling

Phasing in Cardan Couplings and Its Impact on Performance

The concept of phasing in cardan couplings refers to the alignment of the universal joints’ yokes or flanges on the input and output shafts. Proper phasing is essential to minimize angular misalignment and maintain smooth rotational motion. When the yokes of the universal joints are not aligned correctly, it can result in uneven torque transmission, increased wear, and vibrations.

Phasing affects the performance of cardan couplings in several ways:

  • Uniform Torque Transmission: Proper phasing ensures that torque is evenly distributed between the input and output shafts, reducing the risk of overloading individual universal joints.
  • Reduced Vibrations: Correctly phased universal joints minimize angular misalignment, which helps reduce vibrations and noise in the machinery system.
  • Extended Lifespan: Improved phasing leads to reduced wear and stress on the universal joint components, extending the overall lifespan of the coupling.
  • Efficient Power Transmission: Proper phasing contributes to efficient power transmission by minimizing energy losses due to misalignment.

To achieve proper phasing, manufacturers often provide guidelines or marks on the coupling components to ensure accurate alignment. It’s essential to follow these guidelines during installation and any maintenance or adjustments to maintain optimal performance and reliability of the cardan coupling.

cardan coupling

Comparison of Cardan Couplings with Other Flexible Couplings

Cardan couplings, universal joints, and gear couplings are all types of flexible couplings used to transmit torque while accommodating misalignment. Here’s how a cardan coupling compares to other flexible coupling types:

1. Cardan Couplings:

– Also known as shaft couplings or u-joints.

– Typically consist of two yokes connected by a cross-shaped component called a spider.

– Accommodate angular misalignment.

– Limited to relatively lower speeds and torques.

– Provide moderate torsional flexibility.

2. Universal Joints:

– Consist of two yokes connected by cross-shaped pins and bearings.

– Accommodate angular misalignment similar to cardan couplings.

– Can transmit higher torques than cardan couplings.

– Limited in their ability to handle axial and parallel misalignment.

– Used in various applications, including automotive and industrial equipment.

3. Gear Couplings:

– Feature toothed gears that mesh to transmit torque.

– Accommodate angular, axial, and parallel misalignment.

– Suitable for high-speed and high-torque applications.

– Provide high torsional rigidity and accurate torque transmission.

– Require proper lubrication and maintenance.

When comparing these coupling types:

– Cardan couplings are simple and cost-effective solutions for moderate torque and speed applications with angular misalignment.

– Universal joints are versatile but may have limitations in handling higher torques and other misalignment types.

– Gear couplings offer superior torque and misalignment handling but are more complex and may require more maintenance.

The choice of coupling type depends on the specific application’s torque, speed, misalignment, and precision requirements.

cardan coupling

What is a cardan coupling and how is it used in mechanical systems?

A cardan coupling, also known as a universal joint or U-joint coupling, is a mechanical component used to transmit torque between two shafts that are not in alignment but intersect at an angle. It consists of a cross-shaped yoke with two perpendicular shafts connected at its ends, allowing the transmission of rotational motion even when the shafts are at different angles to each other. Cardan couplings are widely used in mechanical systems to transmit torque and motion where angular misalignment is present.

Here’s how a cardan coupling works and how it is used in mechanical systems:

  • Angular Misalignment: Cardan couplings are designed to accommodate angular misalignment between shafts. They can transmit torque between shafts that are at an angle to each other, typically up to 45 degrees. This ability to handle misalignment makes them suitable for various applications.
  • Components: A cardan coupling consists of a cross-shaped yoke with four arms, two of which are connected to the input and output shafts. The two remaining arms are connected to each other through a bearing, which allows for the rotational motion.
  • Transmitting Torque: As one shaft rotates, it imparts angular motion to the yoke. This angular motion is transferred to the other shaft through the bearing, allowing torque to be transmitted even when the shafts are not collinear.
  • Application: Cardan couplings are used in various applications, including automotive drivetrains, industrial machinery, agricultural equipment, and even in some aerospace systems. They are often found in places where it’s necessary to transmit torque between non-parallel shafts while allowing for some degree of flexibility.
  • Advantages: Cardan couplings are simple in design, relatively compact, and provide a cost-effective solution for transmitting torque in cases of angular misalignment. They are also capable of transmitting high torques while compensating for misalignment.
  • Limitations: Cardan couplings have limitations in terms of the angle they can handle, and at extreme angles, they may produce uneven torque output due to their design. They can also introduce some degree of vibration and require periodic maintenance.

In mechanical systems, cardan couplings are used in various applications where the alignment between shafts cannot be maintained, such as in vehicles with independent suspension systems, industrial machinery with non-parallel shafts, and applications where flexibility and torque transmission are required despite angular misalignment.

China wholesaler Swp Type Universal Cardan Shaft Coupling  China wholesaler Swp Type Universal Cardan Shaft Coupling
editor by CX 2024-05-07

China wholesaler Wsd Type Universal Joint Cardan Shaft Coupling

Product Description

                                                  Elastic Universal Shaft Coupling 
Features:
1. It is suitable for transmission coupling space on the same plane of 2 axis angle beta β≤45°, the nominal torque transmission 11.2-1120N. 
2.The WSD type is a single cross universal coupling, and the WS type is a double cross universal coupling.
3.Each section between the largest axis angle 45º.
4.The finished hole H7, according to the requirements of keyseating, 6 square hole and square hole.
5.The angle between the 2 axes is allowed in a limited range as the work requirements change.

NO  
 
Tn/N·m
d(H7) D          L0 L L1           m/kg            I/kg·m2
 WSD  
WS
 
WSD WS WSD     WS
Y J1 Y J1 Y J1 Y J1 Y J1 Y J1 Y J1
WS1
WSD1
11.2 8 16 60 80 20 20 0.23 0.32 0.06 0.08
9
10 66 60 86 80 25 22 0.2 0.29 0.05 0.07
WS2
WSD2
22.4 10 20 70 64 96 90 26 0.64 0.57 0.93 0.88 0.1 0.09 0.15 0.15
11
12 84 74 110 100 32 27
WS3
WSD3
45 12 25 90 80 122 112 32 1.45 1.3 2.1 1.95 0.17 0.15 0.24 0.22
14
WS4
WSD4
71 16 32 116 82 154 130 42 30 38 5.92 4.86 8.56 0.48 0.39 0.32 0.56 0.49
18
WS5
WSD5
140 19 40 144 116 192 164 48 16.3 12.9 24 20.6 0.72 0.59 1.04 0.91
20 52 38
22
WS6
WSD6
280 24 50 152 124 210 182 52 38 58 45.7 36.7 68.9 59.7 1.28 1.03 1.89 1.64
25 172 136 330 194 62 44
28
WS7
WSD7
560 30 60 226 182 296 252 82 60 70 148 117 207 177 2.82 2.31 3.9 3.38
32
35
WS8
WSD8
1120 38 75 240 196 332 288 92 396 338 585 525 5.03 4.41 7.25 6.63
40 300 244 392 336 112 84
42

Detailed Photos

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

cardan coupling

Maintenance Practices for Ensuring Cardan Coupling Reliability

To ensure the reliability of cardan couplings, the following maintenance practices are crucial:

  • Lubrication: Regularly inspect and maintain the lubrication system. Ensure proper lubricant levels and use lubricants recommended by the manufacturer.
  • Alignment: Maintain proper alignment between the input and output shafts. Misalignment can lead to premature wear and reduced efficiency.
  • Regular Inspections: Perform visual inspections to detect signs of wear, damage, or corrosion. Regular inspections can help identify issues before they become major problems.
  • Monitoring: Use sensors and monitoring systems to track the performance of the cardan coupling. Monitor temperature, vibration, and other parameters for anomalies.
  • Torque Analysis: Analyze the torque requirements of the machinery system to ensure that the cardan coupling can handle the load without exceeding its limits.
  • Periodic Maintenance: Follow the manufacturer’s recommended maintenance schedule. This may include replacing worn components, lubricant changes, and alignment adjustments.
  • Record Keeping: Maintain detailed maintenance records, including inspection dates, lubrication schedules, and any repairs performed.
  • Training: Ensure that maintenance personnel are trained to properly inspect, maintain, and troubleshoot cardan couplings.

By implementing these maintenance practices, operators can extend the lifespan of cardan couplings, prevent unexpected failures, and optimize the performance of machinery systems.

cardan coupling

Challenges and Alignment of Cardan Couplings

Cardan couplings, while capable of accommodating angular misalignment, can pose certain challenges related to alignment. Here’s an overview of these challenges and how they can be addressed:

1. Angular Misalignment Limit: Cardan couplings have a limit to the amount of angular misalignment they can accommodate without causing excessive wear and vibration. It’s essential to stay within the manufacturer’s specified misalignment range.

2. Precision Assembly: Assembling a cardan coupling requires precision to ensure that the yokes and spider are aligned correctly. Misaligned assembly can lead to premature wear and increased vibrations.

3. Balancing and Vibration: Cardan couplings can introduce imbalances due to their design. Imbalances can result in vibration and reduce the overall efficiency of the system.

4. Lubrication: Adequate lubrication is crucial to minimize friction and wear in the bearings of the spider. Poor lubrication can lead to increased heat generation and accelerated wear.

5. Maintenance: Regular maintenance is required to monitor the condition of the coupling, including checking for wear, misalignment, and any signs of damage.

6. Torque Fluctuation: In applications with significant angular misalignment, cardan couplings may experience torque fluctuations due to the changing angles of the shafts.

To address these challenges:

– Follow the manufacturer’s guidelines for installation, alignment, and maintenance.

– Use precision tools and techniques during assembly to ensure proper alignment.

– Balance the rotating components to minimize vibration.

– Maintain proper lubrication to reduce friction and wear.

– Periodically inspect the coupling for wear, misalignment, and signs of damage.

– Consider using flexible couplings with higher misalignment capabilities for applications with extreme misalignment requirements.

Proper alignment, maintenance, and adherence to manufacturer recommendations can help maximize the efficiency and longevity of cardan couplings in mechanical systems.

cardan coupling

How do you properly install and maintain a cardan coupling in machinery?

Proper installation and maintenance of a cardan coupling are crucial to ensure its reliable performance and longevity:

  • Installation:
    • Align the shafts properly before connecting the coupling to minimize initial misalignment.
    • Ensure that the universal joints are in phase, meaning their yokes are in the same orientation to prevent uneven torque transmission.
    • Follow the manufacturer’s instructions for torque specifications while tightening bolts and fasteners to prevent overloading or loosening during operation.
    • Make sure the coupling is properly centered and balanced to avoid vibrations.
    • Check for any obstructions or interference that might affect the movement of the coupling.
  • Maintenance:
    • Regularly inspect the coupling for signs of wear, such as cracks, corrosion, or damaged components.
    • Monitor the alignment of the shafts to detect any misalignment that might occur over time.
    • Lubricate the universal joints and bearings as recommended by the manufacturer to reduce friction and wear.
    • Replace worn or damaged components promptly to prevent further deterioration and potential coupling failure.
    • Perform vibration analysis and balancing to ensure the coupling operates smoothly and doesn’t contribute to excessive vibrations in the machinery.
    • Regularly check for any signs of overheating, which might indicate inadequate lubrication or other issues.
    • Keep the coupling area clean from debris, dirt, and contaminants that could affect its performance.

By following proper installation procedures and conducting regular maintenance checks, you can maximize the efficiency and reliability of a cardan coupling in machinery.

China wholesaler Wsd Type Universal Joint Cardan Shaft Coupling  China wholesaler Wsd Type Universal Joint Cardan Shaft Coupling
editor by CX 2024-05-06

China manufacturer Telescopic Long Universal Cardan Shaft Coupling (SWP-F)

Product Description

Telescopic long cardan shaft coupling(SWP-F)

 

Product Description

SWP split bearing housing cross shaft universal coupling is suitable for machinery,lifting and transportation machinery and other heavy machinery. Connecting 2 axes whose axes are not on the same straight line. The rotation diameter is 160-640mm. The nominal torque Tn=16-1250Kn·m,axis angle A-F type β≤25°.G type≤5°.

·Mark example:
Tactical diameter D=200mm,Installation length L=1150mm,F type cardan shaft;
SWP200F×1150 Coupling JB/T3241-91

 

Product Parameters

·SWP F Type Cardan Shaft Basic Parameter And Main Dimension(JB/T3241-1991)

Type Tactical diameter
D
mm
 
Nominal torque
Tn
kN·m
Fatique torque Tf
kN·m
Axis
angle
β
(°)
Stretch
length
S
mm
Size(mm) Rotary
inertia
kg·m2
 
Mass
kg
Lmin D1
js11
D2
H7
D3 E E1 B×h h1 L1 n-d Lmin Increase
100
Lmin Increase
100
SWP160F 160 16 8 ≤10 150 770 140 95 114 15 4 20×12 6 85 6-13 0.14 0.0059 51 2.1
SWP180F 180 20 10 ≤10 170 830 155 105 121 15 4 24×14 7 95 6-15 0.23 0.0072 64 2.3
SWP200F 200 31.5 16 ≤10 190 950 175 125 17 17 5 28×16 8 110 8-15 0.40 0.0114 88 3.4
SWP225F 225 40 20 ≤10 210 1070 196 135 152 20 5 32×18 9 130 8-17 0.66 0.5710 120 6.6
SWP250F 250 63 31.5 ≤10 220 1110 218 150 168 25 5 40×25 12.5 135 8-19 1.06 0.0407 158 7.3
SWP285F 285 90 45 ≤10 240 1270 245 170 194 27 7 40×30 15 150 8-21 2.24 0.0702 255 9.4
SWP315F 315 140 63 ≤10 270 1410 280 185 219 32 7 40×30 15 170 10-23 3.99 0.1144 344 12.0
SWP350F 350 180 90 ≤10 290 1540 310 210 245 35 8 50×32 16 185 10-23 6.90 0.1663 460 13.6
SWP390F 390 250 112 ≤10 315 1680 345 235 273 40 8 70×36 18 205 10-25 11.90 0.2695 600 18.0
SWP435F 435 355 160 ≤10 335 1880 385 255 299 42 10 80×40 20 235 16-28 22.41 0.3645 985 20.0
SWP480F 480 450 224 ≤10 350 2080 425 275 351 47 12 90×45 22.5 265 16-31 39.09 0.7571 1365 28.0
SWP550F 550 710 315 ≤10 360 2230 492 320 402 50 12 100×45 22.5 290 16-31 62.12 1.1842 1785 35.7
SWP600F 600 1000 500 ≤10 370 2800 544 380 450 55 15 90×55 27.5 360 22-34 100.48 1.7159 2403 40.5
SWP640F 640 1250 630 ≤10 380 2920 575 385 480 60 15 100×60 30 385 18-38 168.28 2.3080 3207 48.3

·Note:L is the length of installation,including the value of S/Z shrinkage.
 

Detailed Photos

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding and other professionals.

Advanced and reasonable process, complete detection means. We company actively introduce foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.

 

After Sales Service

1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
 

FAQ

Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

cardan coupling

Maintenance Practices for Ensuring Cardan Coupling Reliability

To ensure the reliability of cardan couplings, the following maintenance practices are crucial:

  • Lubrication: Regularly inspect and maintain the lubrication system. Ensure proper lubricant levels and use lubricants recommended by the manufacturer.
  • Alignment: Maintain proper alignment between the input and output shafts. Misalignment can lead to premature wear and reduced efficiency.
  • Regular Inspections: Perform visual inspections to detect signs of wear, damage, or corrosion. Regular inspections can help identify issues before they become major problems.
  • Monitoring: Use sensors and monitoring systems to track the performance of the cardan coupling. Monitor temperature, vibration, and other parameters for anomalies.
  • Torque Analysis: Analyze the torque requirements of the machinery system to ensure that the cardan coupling can handle the load without exceeding its limits.
  • Periodic Maintenance: Follow the manufacturer’s recommended maintenance schedule. This may include replacing worn components, lubricant changes, and alignment adjustments.
  • Record Keeping: Maintain detailed maintenance records, including inspection dates, lubrication schedules, and any repairs performed.
  • Training: Ensure that maintenance personnel are trained to properly inspect, maintain, and troubleshoot cardan couplings.

By implementing these maintenance practices, operators can extend the lifespan of cardan couplings, prevent unexpected failures, and optimize the performance of machinery systems.

cardan coupling

Common Industries and Applications of Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are widely used in various industries and applications that require torque transmission and flexibility in shaft connections. Some common examples include:

  • Automotive Industry: Cardan couplings are used in driveshafts to transmit power from the engine to the wheels while allowing for variable angles and misalignment caused by suspension movement.
  • Industrial Machinery: They are used in heavy machinery such as mining equipment, cranes, and manufacturing machinery to transmit torque between non-aligned shafts.
  • Agricultural Machinery: Tractors and other agricultural equipment utilize cardan couplings in drivelines to accommodate varying angles and lengths.
  • Marine Applications: Cardan couplings are used in marine propulsion systems to transmit torque between the engine and the propeller shaft, even when the shafts are at different angles.
  • Aerospace Industry: They are employed in aerospace applications such as aircraft control systems and helicopter rotor drives to accommodate movements and misalignments.
  • Railway Systems: Cardan couplings are used in railway drivelines to transmit torque between cars and locomotives while allowing for movement and misalignment.
  • Energy Sector: They find applications in power generation systems, including wind turbines, where they accommodate misalignments caused by dynamic loads.
  • Pumps and Compressors: Cardan couplings are used in pumps and compressors to transmit power while compensating for misalignment and vibration.

These examples demonstrate the versatility of cardan couplings in various industries where torque transmission, flexibility, and angular misalignment compensation are essential.

cardan coupling

Factors to Consider When Selecting a Cardan Coupling for Specific Applications

Choosing the right cardan coupling for a specific application requires careful consideration of various factors:

  • Torque and Power Transmission: Determine the required torque and power capacity of the coupling to ensure it can handle the intended load without exceeding its limits.
  • Angular Misalignment: Assess the level of angular misalignment that might occur between the connected shafts and choose a coupling that can accommodate it without causing excessive wear or vibration.
  • Operating Speed: Consider the rotational speed of the shafts to ensure that the coupling’s design can handle the desired speed without causing issues like resonance or fatigue.
  • Environmental Conditions: Evaluate the operating environment, including factors like temperature, humidity, and exposure to contaminants, to select a coupling made from materials that can withstand these conditions.
  • Shaft Sizes and Types: Measure the diameter and type of shafts that need to be connected and choose a coupling with compatible dimensions and attachment methods.
  • Space Constraints: Consider the available space for the coupling within the machinery and select a compact design that fits without causing interference.
  • Maintenance Requirements: Evaluate the maintenance practices and frequency that will be feasible for your application and choose a coupling that aligns with those requirements.
  • Cost and Budget: Factor in the cost of the coupling and its potential impact on your budget while ensuring that the chosen coupling meets your performance needs.
  • Shock and Vibration: Determine if the application involves high levels of shock or vibration and select a coupling that can absorb or mitigate these forces to prevent premature failure.
  • Life Cycle and Reliability: Consider the expected lifespan of the machinery and choose a coupling that offers the desired level of durability and reliability.

By carefully considering these factors, you can select the most suitable cardan coupling for your specific application, ensuring optimal performance and longevity.

China manufacturer Telescopic Long Universal Cardan Shaft Coupling (SWP-F)  China manufacturer Telescopic Long Universal Cardan Shaft Coupling (SWP-F)
editor by CX 2024-05-06

China OEM Precision Steering Shaft Double Cardan Moog Drive Car Jeep Truck Automobile Heavy Duty Small Axle Universal Elastic Coupling

Product Description

Precision Steering Shaft Double Hardy Spicer Cardan Moog Drive Car Jeep Truck Automobile Heavy Duty Small Axle Universal U coupling Joints

A universal joint, also known as a U-joint, is a type of coupling used to connect 2 shafts at an angle. It is typically used in applications where the 2 shafts are not aligned, such as in automotive drivetrains or industrial machinery.

The universal joint consists of 2 yokes (also called forks) and a cross-shaped member that connects the 2 yokes. The cross-shaped member has 4 bearing cups, each holding a needle roller bearing. The bearing cups are pressed into the yokes, then attached to the shafts to be connected.

As the shafts rotate, the universal joint allows for some degree of misalignment between them, while still transmitting torque from 1 post to the other. The needle roller bearings in the bearing cups allow for smooth and efficient rotation, even at high speeds.

Universal joints are available in several configurations, including single-joint, double-joint, and telescoping joint designs. They can also be made from various materials, including steel, aluminum, and plastic.

Overall, a universal joint provides a flexible and reliable way to connect 2 shafts at an angle to each other. Accommodating misalignment between the 2 shafts, it can help to reduce wear and tear on the equipment and improve overall system efficiency and reliability.

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cardan coupling

Recent Technological Advancements in Cardan Coupling Design

In recent years, there have been notable advancements and innovations in the design of cardan couplings:

  • Material Enhancements: Advances in materials science have led to the development of high-strength and lightweight materials that can improve the performance and durability of cardan couplings.
  • Sealing Technology: Improved sealing mechanisms and materials help prevent contamination and enhance the lifespan of cardan couplings.
  • Computer-Aided Design (CAD): CAD software allows for more precise and optimized design of cardan couplings, leading to better performance and reduced stress concentrations.
  • Finite Element Analysis (FEA): FEA techniques enable engineers to simulate the behavior of cardan couplings under various loads and conditions, aiding in design optimization.
  • Lubrication Systems: Innovations in lubrication systems ensure efficient and consistent lubrication, reducing wear and enhancing coupling longevity.
  • Monitoring and Diagnostics: Integration of sensors and monitoring systems enables real-time data collection for performance analysis, predictive maintenance, and early detection of issues.
  • Customization: Advanced manufacturing techniques allow for more customization, making it possible to design cardan couplings tailored to specific applications.

These advancements contribute to the overall efficiency, reliability, and performance of cardan couplings, making them more suitable for a wide range of applications.

cardan coupling

Materials Used in Manufacturing Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are crucial components in mechanical systems that transmit torque and accommodate angular misalignment. These couplings are manufactured using a variety of materials to ensure durability, reliability, and performance. Common materials used in the manufacturing of cardan couplings include:

1. Steel: Steel is a widely used material due to its high strength, durability, and resistance to wear and corrosion. Alloy steels are often chosen for their enhanced mechanical properties and fatigue resistance.

2. Cast Iron: Cast iron is used in some cardan couplings, especially in older or heavier-duty applications. It provides good strength and vibration dampening properties.

3. Aluminum: Aluminum is chosen for its lightweight properties, making it suitable for applications where weight reduction is important. It is commonly used in industries such as automotive and aerospace.

4. Stainless Steel: Stainless steel is used when corrosion resistance is a critical factor. It is commonly employed in environments where the coupling may be exposed to moisture or corrosive substances.

5. Bronze: Bronze can be used in certain applications where self-lubricating properties are desired. It also provides good wear resistance.

6. Synthetic Polymers: Some modern cardan couplings use synthetic polymers or plastics in their construction to reduce weight and provide specific performance characteristics, such as dampening vibrations.

The choice of material depends on factors like the application requirements, operational conditions, torque transmission, operating speed, and environmental factors. Manufacturers select materials that offer the best combination of strength, durability, wear resistance, and corrosion resistance for the specific use case of the cardan coupling.

cardan coupling

Are there different types of cardan couplings for various applications?

Yes, there are different types of cardan couplings designed to suit various applications and requirements:

  • Single Universal Joint: This is the most common type of cardan coupling, consisting of two yokes connected by a cross-shaped center piece. It is suitable for applications where angular misalignment compensation is needed, but the shafts are not too far apart.
  • Double Cardan Joint: Also known as a double U-joint or CV joint, this type consists of two universal joints connected by an intermediate shaft. It is used when higher angles of misalignment need to be accommodated or when a constant velocity transmission is required.
  • Disc Type Coupling: This type uses flexible discs or plates to transmit torque and compensate for misalignment. It is often used in applications with limited space and moderate torque requirements.
  • Block Type Coupling: Block type cardan couplings use solid blocks or spheres to transmit torque. They are suitable for heavy-duty applications and can handle higher torque loads.
  • Floating Shaft Coupling: This design involves two shafts connected by a third floating shaft, which allows for even higher angles of misalignment and smoother torque transmission.
  • Needle Bearing Universal Joint: In this type, needle bearings are used to reduce friction and improve efficiency. It is often used in precision applications where low friction and high efficiency are crucial.

The choice of cardan coupling type depends on factors such as the amount of misalignment, torque requirements, available space, and the need for constant velocity transmission. Selecting the right type ensures optimal performance and longevity in various mechanical systems.

China OEM Precision Steering Shaft Double Cardan Moog Drive Car Jeep Truck Automobile Heavy Duty Small Axle Universal Elastic Coupling  China OEM Precision Steering Shaft Double Cardan Moog Drive Car Jeep Truck Automobile Heavy Duty Small Axle Universal Elastic Coupling
editor by CX 2024-05-03

China Best Sales SWC Series Cardan Shaft Universal Coupling with Flange Diameter 550mm for Rolling Mill

Product Description

SWC Series Cardan Shaft Universal Coupling With Flange Diameter 550mm For Rolling Mill

Brief Introduction

Why choose us!

                                                                                                                                                     
Quality Control                                                                                                                                                                                                

       
      

 

Product Description
 

structure Type A Flexible or Rigid Rigid Standard or Nonstandard Standard
Materia Alloy steel Brand name HangZhou XIHU (WEST LAKE) DIS. Place of origin ZheJiang ,China
Model SWC550A materials of yokes 35CrMo Length customization
Flange DIA 550mm Nominal torque 1000KN.m coating heavy duty industrial paint
Paint clour customization Application Industrial  machinery OEM/ODM Available
Certification ISO,TUV,SGS Price calculate according to model Custom service Available

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 15 -20 working days,depend on the actual produce condition

FAQ

Q: Are you trading company or manufacturer ?
A: We  are  a  professional  manufacturer specializing  in  manufacturing cardan  shafts. We supply cardan shafts for the wholesalers , dealers  and end-users from different countries. 
 
Q: Can you do OEM? And what is your min order ?
A: Yes, absolutely. Generally, min order is1 set.  Most of our products are Customized. Each order from our factory, we always produce cardan shaft after customer confirmed the drawing. So we didn’t have stock.
 
Q: How does your factory do regarding quality control?
A:Quality is priority! We always attach great importance to quality controlling from the very beginning to the  end:
1) Firstly, we have QC department to control the quality
2) Secondly, we have all detailed records for nonconformity products, then we will make summary according to these records, avoid it happen again.
3) Thirdly,In order to meet world-class quality standards strict requirements, we passed the SGS, TUV product certification.
4)Fourthly,Have first-class production equipment, including CNC Machines and machining center.

 

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cardan coupling

Impact of Size and Design on Cardan Coupling Performance and Durability

The size and design of a cardan coupling play a crucial role in determining its performance and durability across various applications:

  • Load Capacity: Larger and more robust cardan couplings are generally designed to handle higher torque and load capacities, making them suitable for heavy-duty applications.
  • Flexibility: The design of the coupling’s universal joint and its flexibility affect how well it can accommodate angular misalignment while maintaining smooth power transmission.
  • Alignment Tolerance: Well-designed cardan couplings have better alignment tolerances, allowing them to operate efficiently even in conditions with slight misalignment.
  • Materials: The choice of materials impacts the coupling’s strength, corrosion resistance, and overall durability, especially in harsh environments.
  • Bearing Arrangement: The bearing arrangement within the coupling affects its ability to withstand both axial and radial forces, which is crucial for stability.
  • Sealing: Effective sealing mechanisms prevent contaminants from entering the coupling, ensuring smooth operation and preventing premature wear.
  • Dynamic Balance: Proper dynamic balance reduces vibrations and stress on connected components, contributing to extended coupling life.
  • Lubrication: The design should allow for adequate lubrication, which is essential for reducing friction and wear.
  • Installation and Maintenance: A well-designed coupling should be easy to install and maintain, with accessible lubrication points and inspection areas.

Ultimately, the size and design of a cardan coupling should be carefully matched to the specific requirements of the application to ensure optimal performance, reliability, and longevity.

cardan coupling

Common Industries and Applications of Cardan Couplings

Cardan couplings, also known as universal joints or u-joints, are widely used in various industries and applications that require torque transmission and flexibility in shaft connections. Some common examples include:

  • Automotive Industry: Cardan couplings are used in driveshafts to transmit power from the engine to the wheels while allowing for variable angles and misalignment caused by suspension movement.
  • Industrial Machinery: They are used in heavy machinery such as mining equipment, cranes, and manufacturing machinery to transmit torque between non-aligned shafts.
  • Agricultural Machinery: Tractors and other agricultural equipment utilize cardan couplings in drivelines to accommodate varying angles and lengths.
  • Marine Applications: Cardan couplings are used in marine propulsion systems to transmit torque between the engine and the propeller shaft, even when the shafts are at different angles.
  • Aerospace Industry: They are employed in aerospace applications such as aircraft control systems and helicopter rotor drives to accommodate movements and misalignments.
  • Railway Systems: Cardan couplings are used in railway drivelines to transmit torque between cars and locomotives while allowing for movement and misalignment.
  • Energy Sector: They find applications in power generation systems, including wind turbines, where they accommodate misalignments caused by dynamic loads.
  • Pumps and Compressors: Cardan couplings are used in pumps and compressors to transmit power while compensating for misalignment and vibration.

These examples demonstrate the versatility of cardan couplings in various industries where torque transmission, flexibility, and angular misalignment compensation are essential.

cardan coupling

What are the key features and benefits of using a cardan coupling?

Cardan couplings, also known as universal joints or U-joints, offer several key features and benefits that make them valuable components in various mechanical systems:

  • Angular Misalignment Compensation: One of the primary features of cardan couplings is their ability to accommodate angular misalignment between shafts. This flexibility allows them to transmit torque even when the input and output shafts are not collinear.
  • Torque Transmission: Cardan couplings are effective in transmitting torque between shafts at an angle. They can handle both small and moderate torque loads, making them suitable for a wide range of applications.
  • Compact Design: The simple and compact design of cardan couplings makes them easy to integrate into various mechanical systems without requiring excessive space.
  • Cost-Effective Solution: Cardan couplings provide a cost-effective solution for transmitting torque in cases of angular misalignment. Their straightforward design and manufacturing process contribute to their affordability.
  • High-Speed Transmission: Cardan couplings can handle high rotational speeds, making them suitable for applications where rapid motion and torque transmission are required.
  • Versatility: These couplings find applications in diverse industries, including automotive, industrial machinery, agriculture, and aerospace, due to their ability to compensate for misalignment and transmit torque effectively.
  • Reduced Vibrations: In some cases, cardan couplings can help dampen vibrations and shocks that may occur due to misalignment, contributing to smoother operation.
  • Simple Maintenance: Maintenance of cardan couplings typically involves lubrication of the bearing and regular inspection for wear and tear. This maintenance process is relatively straightforward and can extend the component’s lifespan.
  • Easy Replacement: If a cardan coupling needs to be replaced due to wear or failure, its simple design makes the replacement process relatively quick and uncomplicated.

Overall, the key features and benefits of using cardan couplings make them an attractive choice for applications where torque transmission and angular misalignment compensation are necessary.

China Best Sales SWC Series Cardan Shaft Universal Coupling with Flange Diameter 550mm for Rolling Mill  China Best Sales SWC Series Cardan Shaft Universal Coupling with Flange Diameter 550mm for Rolling Mill
editor by CX 2024-05-03

China factory Precision Steering Shaft Double Hardy Spicer Cardan Moog Drive Car Jeep Truck Automobile Heavy Duty Small Axle Universal U Coupling Joints

Product Description

Precision Steering Shaft Double Hardy Spicer Cardan Moog Drive Car Jeep Truck Automobile Heavy Duty Small Axle Universal U Coupling Joints

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

cardan coupling

Best Practices for Lubricating and Maintaining Cardan Couplings

Proper lubrication and maintenance are crucial for ensuring the reliable and efficient performance of cardan couplings. Here are some best practices to follow:

  • Lubrication: Use a high-quality lubricant recommended by the manufacturer. Regularly lubricate the universal joints and other moving parts to reduce friction, wear, and heat generation.
  • Inspection: Periodically inspect the coupling for signs of wear, corrosion, or damage. Check for loose bolts, misalignment, or any abnormalities that could affect performance.
  • Alignment: Maintain proper alignment and phasing of the universal joints. Incorrect alignment can lead to premature wear and vibrations.
  • Torque Specifications: Follow the manufacturer’s torque specifications when tightening bolts and fasteners. Over-tightening or under-tightening can lead to issues.
  • Cleanliness: Keep the coupling and surrounding area clean from debris, dirt, and contaminants that could affect the coupling’s operation.
  • Temperature: Be mindful of the operating temperature of the coupling. Extreme temperatures can affect the lubricant’s properties and cause premature wear.
  • Regular Maintenance: Implement a regular maintenance schedule that includes lubrication, inspection, and any necessary adjustments. This helps identify and address issues before they escalate.
  • Replacement Parts: When replacing components, use genuine parts from the manufacturer to ensure compatibility and performance.
  • Training: Ensure that personnel responsible for maintaining the coupling are trained in proper procedures to avoid mistakes and ensure safety.

By following these best practices, you can extend the lifespan of your cardan couplings, maintain efficient power transmission, and minimize downtime due to unexpected failures.

cardan coupling

Comparison of Cardan Couplings with Other Flexible Couplings

Cardan couplings, universal joints, and gear couplings are all types of flexible couplings used to transmit torque while accommodating misalignment. Here’s how a cardan coupling compares to other flexible coupling types:

1. Cardan Couplings:

– Also known as shaft couplings or u-joints.

– Typically consist of two yokes connected by a cross-shaped component called a spider.

– Accommodate angular misalignment.

– Limited to relatively lower speeds and torques.

– Provide moderate torsional flexibility.

2. Universal Joints:

– Consist of two yokes connected by cross-shaped pins and bearings.

– Accommodate angular misalignment similar to cardan couplings.

– Can transmit higher torques than cardan couplings.

– Limited in their ability to handle axial and parallel misalignment.

– Used in various applications, including automotive and industrial equipment.

3. Gear Couplings:

– Feature toothed gears that mesh to transmit torque.

– Accommodate angular, axial, and parallel misalignment.

– Suitable for high-speed and high-torque applications.

– Provide high torsional rigidity and accurate torque transmission.

– Require proper lubrication and maintenance.

When comparing these coupling types:

– Cardan couplings are simple and cost-effective solutions for moderate torque and speed applications with angular misalignment.

– Universal joints are versatile but may have limitations in handling higher torques and other misalignment types.

– Gear couplings offer superior torque and misalignment handling but are more complex and may require more maintenance.

The choice of coupling type depends on the specific application’s torque, speed, misalignment, and precision requirements.

cardan coupling

Factors to Consider When Selecting a Cardan Coupling for Specific Applications

Choosing the right cardan coupling for a specific application requires careful consideration of various factors:

  • Torque and Power Transmission: Determine the required torque and power capacity of the coupling to ensure it can handle the intended load without exceeding its limits.
  • Angular Misalignment: Assess the level of angular misalignment that might occur between the connected shafts and choose a coupling that can accommodate it without causing excessive wear or vibration.
  • Operating Speed: Consider the rotational speed of the shafts to ensure that the coupling’s design can handle the desired speed without causing issues like resonance or fatigue.
  • Environmental Conditions: Evaluate the operating environment, including factors like temperature, humidity, and exposure to contaminants, to select a coupling made from materials that can withstand these conditions.
  • Shaft Sizes and Types: Measure the diameter and type of shafts that need to be connected and choose a coupling with compatible dimensions and attachment methods.
  • Space Constraints: Consider the available space for the coupling within the machinery and select a compact design that fits without causing interference.
  • Maintenance Requirements: Evaluate the maintenance practices and frequency that will be feasible for your application and choose a coupling that aligns with those requirements.
  • Cost and Budget: Factor in the cost of the coupling and its potential impact on your budget while ensuring that the chosen coupling meets your performance needs.
  • Shock and Vibration: Determine if the application involves high levels of shock or vibration and select a coupling that can absorb or mitigate these forces to prevent premature failure.
  • Life Cycle and Reliability: Consider the expected lifespan of the machinery and choose a coupling that offers the desired level of durability and reliability.

By carefully considering these factors, you can select the most suitable cardan coupling for your specific application, ensuring optimal performance and longevity.

China factory Precision Steering Shaft Double Hardy Spicer Cardan Moog Drive Car Jeep Truck Automobile Heavy Duty Small Axle Universal U Coupling Joints  China factory Precision Steering Shaft Double Hardy Spicer Cardan Moog Drive Car Jeep Truck Automobile Heavy Duty Small Axle Universal U Coupling Joints
editor by CX 2024-05-02